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Cognex Vision Systems
We offer custom industrial machine vision systems for part and material inspection, defect detection, and code reading to support traceability throughout your processes.
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Cognex is a global leader in machine vision technology, renowned for its high-performance deep learning capabilities and unmatched quality in industrial vision systems.
What Is a Vision System?
A vision system is a tool that immediately enhances any manufacturing process, ensuring faster production, greater accuracy, and fewer defects—all at a reduced cost. These systems are frequently employed in industries that prioritize efficiency and product quality, including aerospace, automotive, metalworking, food and beverage, medical devices, general manufacturing, and packaging.
Machine vision systems rely on digital sensors housed within industrial cameras equipped with specialized optics to capture images. Software and hardware work together to process, analyze, and measure the properties of a product or part, which lets decisions be made in real time. Common applications include defect detection, quality control, part alignment, and reading barcodes or data matrix codes.
Cognex Vision Systems
Here are some of the Cognex vision systems we offer:
In-Sight 8900 Series
- Equipped with advanced tools for defect detection and process automation.
- Captures high-quality images for accurate and reliable data analysis.
- Integrated multicolor lighting adapts to varying operational conditions.
- Full software control over inspection parameters.
- User-friendly interface simplifies training and operation.
- Ideal for companies seeking powerful, easy-to-integrate vision systems.
In-Sight Serie 8900
- Performs automated inspections with high precision and compliance.
- Rule-based tools for measurements, pixel counting, and pattern detection.
- Incorporates AI with example-based training—no prior expertise required.
- On-device image processing delivers faster results.
- EasyBuilder platform allows quick setup and task adjustment.
In-Sight D900 Series
- Detects complex features and verifies assemblies based on defined locations.
- Automatically classifies objects and differentiates real defects from acceptable variations.
- PC-free, standalone system with IP67 rating and modular components.
- Ideal for demanding environments requiring smart, customizable vision solutions
The New In-Sight 2800
- Detects subtle defects and errors using high-precision deep learning
- Solves pass/fail and classification tasks with multiple user-defined defect types
- With just a few clicks, it recommends the right combination of accessories for your application.
- Perfect for teams seeking fast, intelligent deployment with minimal setup
In-Sight 3800L Series
- High-resolution imaging captures even the smallest production flaws.
- Fast image acquisition—up to 3x faster than standard systems.
- Uniform lighting minimizes shadows and improves clarity.
- Compact, standalone solution that’s PC-free and easy to integrate.
Vision Sensors
Here are some of the vision sensors we offer:
Insight 2000
- Widely used for error detection applications.
- Equipped with powerful In-Sight vision tools.
- Features EasyBuilder for simple and intuitive configuration.
- Interchangeable optics and lighting.
- Sets new standards in value, ease of use, and flexibility.
- Adaptable to a wide range of production environments.
- Modular design simplifies selecting the right setup for your work cell.
- Inline or right-angle mounting options for greater flexibility in tight spaces.
Insight 2000 mini
- Enables deployment in more areas of your operation.
- Integrated compact lighting module.
- Includes four polarized LEDs: crossed and co-linear.
- Ideal for machines with limited mounting space.
- 68% smaller than standard sensors.
- Includes a liquid lens autofocus module for faster job changes.
- Autofocus can be adjusted even when the sensor is mounted in hard-to-reach areas.
How Does a Cognex Vision System Improve Your Processes?
Our Cognex industrial vision systems help optimize and automate your production by:
- Analyzing object position, color, and other visual characteristics.
- Detecting the presence or absence of components and parts.
- Performing inspection tasks, measurements, and parameter analysis.
- Measuring angles and tolerance margins.
- Analyzing complex surface features such as textures.
- Communicating with mobile robots and sending alerts to coordinate pick-and-place systems.
- Providing scalable, custom solutions with various lens and controller options.
- Reading codes for real-time product traceability: track a product's location, process history, packaging date, and more within the plant.
Key Components of a Vision System
- Lighting: Illuminates the part or object to be inspected, highlighting its features so the camera can capture them clearly.
- Lens: Captures the image of the illuminated part and focuses it onto the image sensor.
- Image Sensor: Converts light captured by the lens into a digital image and sends it to the processor for analysis.
- Vision Processing Tools: Process and optimize the image, extract necessary information, and apply algorithms to perform the required inspections and make real-time decisions.
- Communication Interfaces: Transmit information to other devices using discrete I/O signals or serial communication, enabling data logging and integration with external systems.
Key Benefits of Cognex Vision Systems
- Prevent quality issues such as missing or improperly assembled components.
- Detect damaged, stained, discolored, or misaligned products.
- Eliminate the need for manual visual inspection and the human errors it may cause.
- Reduce inspection times and eliminate production bottlenecks.
- Minimize product rejections and material waste.
- Read both 1D and 2D codes to enable reliable process traceability.
- Collect data for statistical analysis and seamless Industry 4.0 integration.
- Provide image evidence logs for process verification.
- Offer long service life and consistent, reliable performance.
1D and 2D Code Readers
Dataman 8700DX
- High-performance, user-friendly code reading technology.
- Ensures superior traceability and productivity.
- Decodes both Direct Part Mark (DPM) and label-based codes.
- Resistant to heavy oils, dirt, and water.
- Built-in display for fast setup and feedback.
- Compatible with a wide range of industrial communication protocols.
- Rugged IP67-rated housing; certified to ISO 16750-5 oil standards.
- Submersible up to 1 meter without damage.
- Tolerates multiple drops from 2.5 meters onto concrete.
- Features patented decoding algorithms for reliable performance.
DataMan 470 Series
- Multi-core processing, advanced decoding algorithms, and high-resolution sensors.
- Unmatched coverage, speed, and ease of use for challenging applications.
- Reads difficult 1D and 2D codes in various orientations and locations.
- Innovative image processing technology delivers breakthrough speed and coverage.
- Supports wider process variations and lowers system design costs.
- Enhances image quality and reads codes that conventional readers cannot.
- Patented algorithms ensure reliable code reading regardless of size, quality, or surface.
- Easy configuration and live feedback to support optimal production performance.
- Gigabit Ethernet for high-speed transfer of high-resolution images.
- Real-time monitoring with quality metrics to optimize production processes.
DataMan 370 Series
- Industry-leading decoding speeds, even with multiple codes and symbologies.
- High Dynamic Range (HDR) imaging for up to 16x better image detail.
- Enhanced image quality and contrast for low-contrast code reading.
- Modular design for maximum flexibility and ease of use.
- Equipped with the latest automatic 1D/2D code discrimination technology.
- Multi-core processor delivers double the processing power and performance.
- Strong internal illumination reduces the need for external lighting.
- Offers process control metrics and performance feedback.
DataMan 280 Series
- Tracks and traces items throughout manufacturing and logistics supply chains.
- Suitable for automotive, electronics, and medical device industries.
- HDR technology enhances image quality and contrast.
- High-Speed Liquid Lens (HSLL) enables dynamic, automatic focus for faster throughput.
- 1.6 MP sensor for greater Field of View (FOV) and Depth of Field (DOF) coverage.
- Delivers exceptional read rates on 1D and 2D codes, including DPM and label-based.
- Integrated with Cognex Edge Intelligence (EI) for advanced Industry 4.0 features:
- Web-based connectivity
- Device management
- Performance monitoring
- Modular hardware and software design for flexible configuration.
DataMan 290 Series
- Web interface with guided setup for fast, error-free system installation.
- AI-powered tuning for one-click successful reads, reducing downtime.
- Enhanced AI decoding for damaged or low-quality codes.
- Integrated lighting for reliable scanning in any condition.
- Industry-leading image-based reading technology for maximum efficiency.
- Built-in support from the vision system interface with access to self-diagnostic tools.
DataMan Series 80
- High-speed liquid lens for dynamic focus and rapid image capture.
- Customizable lighting options: red, white, blue, IR, or UV depending on the application.
- Supports Direct Part Mark (DPM) reading for efficient traceability.
- Capable of reading multiple codes simultaneously and downloading images quickly.
DataMan 8070 Series
- High-performance code reading in challenging label and DPM code applications.
- Equipped with the latest patented technology, advanced lighting options, and modular communication.
- Reads 1D and 2D barcodes on labels from distances up to 8 meters.
- Includes advanced patented algorithms, high-speed liquid lens, and a laser aimer for extended scanning ranges.
- Ideal for aerospace, automotive, medical, and logistics applications.
- Delivers powerful DPM code reading on flat and highly reflective surfaces.
- Suitable for logistics and warehouse operations.
- Easily integrated thanks to robust and modular communication options.
DataMan 8050 Series
- Built to withstand harsh industrial environments.
- Instantly decodes difficult codes such as Direct Part Mark (DPM).
- Flexible modular design to meet various application needs.
- Offers RS-232, USB, Ethernet, Wi-Fi, and Bluetooth connectivity.
- Features include a single mounting hook, bright centered aimer, loud beeper, and LED indicators for operator guidance.
- Available in models designed to withstand electrostatic discharge (ESD), a critical concern in many industries.
3D Laser Profilers
In-Sight L38 Series
- User-friendly software and tools with training available for application development.
- AI detects subtle anomalies and performs accurate 3D measurements.
- Speckle-free laser delivers high-contrast images.
- Fully compatible with other Cognex vision systems, ideal for scalable operations.
3D Vision Systems
3D Vision Systems
- Wide range of sensor options available.
- Quick and easy implementation with Cognex Designer™ software.
- Higher resolution and broader fields of view.
- Industrial-grade housing with optional IP65 and IP69K ratings for food and beverage applications.
- Tools for height, volume, plane fitting, and tilt measurement.
- Calibrated 3D system providing real-world unit measurements.
- Micron-level accuracy and protection against alignment/motion errors.
- 3D and 2D vision tools with spatial alignment.
- Integrated with patented Cognex algorithms: PatMax®, IDMax®, and OCRMax™.
Vision Software
Vision Software
- Identification and verification of data on labels for pharmaceutical and medical device packaging.
- Reads 2D and 1D barcodes: Data Matrix, GS1-128, GS1 DataBar, securPharm, and Pharmacode.
- Complies with validation standards for Unique Device Identifiers (UDI) in medical devices.
- Provides quality assessments of Data Matrix code marking during production to detect print quality variations.
- Verifies printed texts and detects misaligned labels.
- Compatible with batch integration and compliant with various medical device UDI regulations.
DataMan Setup Tool
- Quick and easy configuration with step-by-step guidance.
- Application wizards and smart auto-tuning.
- Intelligent features and functions.
- View history of reading results.
- Smart adjustment of lighting, height, and other variable conditions.
- Optimizes parameters for both simple and challenging barcode reading applications.
- Application assistant for selecting correct trigger source, defining exposure, and interval settings.
Artificial Intelligence in Industry
Industry is increasingly adopting Deep Learning technology to address inspection challenges in production lines that are too complex, variable, and costly for traditional rule-based algorithms.
What is Deep Learning?
Deep Learning mimics human perception more closely. It enables automation of previously unfeasible and highly complex applications, reduces error rates, and speeds up implementation times. AI in industry provides manufacturers with robust and reliable solutions for problems that challenge traditional machine vision applications.
Benefits of an AI-powered Vision System:
- Identifies many types of defects without relying on traditionally fixed tolerances, in fractions of a second.
- Operates 24/7 continuously.
- Maintains consistent quality across all lines, shifts, or plants.
Looking to improve your inspection quality with artificial intelligence?
[Project video with a client who sought to optimize their production lines]
Benefits of Machine Vision Systems
- Higher final product quality.
- Increased productivity.
- Reduced production costs.
- Detailed process control.
- Lower equipment costs
- Production flexibility
- Reduced downtime
- Space savings on the plant floor
- Inventory control and stock management
Types of Vision Systems
1D Vision Systems
Focus on analyzing a digital signal line by line rather than processing the entire image.
2D Vision Systems
Perform area scans by capturing 2D snapshots at various resolutions.
Comparison between Area Scan and Line Scan:
Ideal for tight spaces, such as when the camera needs to be placed between conveyor rollers to view the base of a part.
3D Vision Systems
Typically involve the use of multiple cameras or one or more laser displacement sensors.
Applications of Machine Vision Systems
Quality and process control.
Binary and multi-class classification.
Optical character recognition (OCR).
Identification
Assembly verification.
Why Choose Vinssa?
- Comprehensive Solutions: Fast deployment tailored to your needs.
- User-Friendly Programming: Simplified programming for ease of use.
- Extensive Experience: Proven expertise in demanding applications.
- Quality Compliance: Adherence to industry standards.
- 35 Years of Experience: Delivering Vision and ID solutions for diverse clients.
- Expert Post-Sale Support: Engineers specializing in industrial vision applications.
- Nationwide Service: Serving clients throughout Mexico.
Frequently Asked Questions about Cognex Vision Systems
What are vision systems?
Vision systems are devices that provide instant improvements in any manufacturing process, allowing products to be made faster and defects to be eliminated at a lower cost. They are mainly used in the food, medical, manufacturing, automotive, metalworking, aerospace, and packaging industries. These systems rely on digital sensors inside industrial cameras with specialized optics to capture images. Hardware and software then work together to process, analyze, and measure various characteristics to support real-time decision-making.
What are the benefits of having a vision system in my plant?
They prevent quality issues like missing or misassembled components, eliminate the need for human visual inspection, reduce inspection times, detect damaged products, and more.
How much does a vision system cost?
The cost depends on several factors, with resolution being the most important—higher resolution lets you detect smaller defects. It’s essential to choose the right resolution for your application. Please contact us to tailor a solution that perfectly meets your needs and find the best option.
What elements complement vision systems?
Cognex vision systems are enhanced by various components like lighting, lenses, light filters, vision processors, image sensors, and communications tools. Our offerings cater to four primary applications: guidance, identification, measurement, and inspection. If you require tailored recommendations or advice based on your specific needs, please feel free to reach out to us.
What types of vision systems exist?
Existen: sistemas de visión 1D, sistemas de visión 2D, comparación entre escaneado de área y lineal y sistemas de visión 3D. Para más información contáctanos y con gusto asesorarte conforme a tus necesidades.
What types of vision systems exist?
There are 1D vision systems, 2D vision systems, a comparison between area scan and line scan, and 3D vision systems. Contact us for more details and personalized guidance.
Where are vision systems used?
Vision systems are applied in many areas, including defect detection, assembly verification, character and code reading, and positioning for industrial robots. They are used wherever precise and automated visual inspection is needed.
What is a vision sensor?
captured visual data is analyzed using specialized algorithms and software to extract specific features, including presence, orientation, shape, size, and position. Based on this analysis, vision sensors can make informed decisions and execute tasks such as quality control, product inspection, object tracking, and pattern recognition, among various other industrial applications.
A vision system comprises several key components:
Lighting: This component illuminates the part or object, enhancing features for clear visibility by the camera.
Lens: The lens captures the illuminated image and focuses it onto the image sensor as light.
Image Sensor: This device converts the light received from the lens into a digital image, which is then sent to the processor for analysis.
Vision Processing Tools: These tools optimize and analyze the captured image, extracting relevant information and applying algorithms for inspection and decision-making.
Communications: This component transmits information to other devices using discrete I/O signals or serial connections, facilitating recording or usage during inspection.
What types of vision systems are available?
Available types include 1D vision systems, 2D vision systems, line scan vs. area scan, and 3D vision systems. Choosing the right system is crucial to meet your specific vision application needs.
What about discontinued equipment?
If you have discontinued equipment, there’s no need to worry! We provide a selection of spare parts to help keep your systems running smoothly. Moreover, we encourage you to explore our newer equipment versions, which are designed to further optimize your production line and ensure you stay at the cutting edge of efficiency and technology. Feel free to reach out for more information!
Industries We Serve
Automotive
High-quality marking processes for automotive parts with minimal downtime, operating 24/7 all year round.
Electronics
Marking of circuit boards to identify their components.
Pharmaceutical
Verification of expiration dates and batch codes on vaccines and medications, ensuring compliance with necessary regulations.
Food & Beverage
Verification of expiration dates and batch codes on food and beverages, ensuring regulatory compliance.
Consumer Products
Improving manufacturing quality and performance of consumer products with vision systems.
Aerospace
Baggage care and tracking through advanced vision system technology.
Metalworking
Long-distance code detection.
Manufacturing
Inspection of assemblies with very small dimensions.
Looking for advice or a quote for your project?
Contact our expert vision system advisors who will help you:
- Identify your requirements and needs
- Advise you on selecting the best equipment
- Present solutions and conduct testing
- Implement the solution in your facility
- Provide the best after-sales support in Texas — proven and reliable!
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